Trench for medium-voltage cable lines in an urban area

ZILINSKIS · MV 15 kV

Construction of the RS Maliniec 15 kV MV switching station with feeder lines and the necessary network rebuild in Konin

For ZILINSKIS Sp. z o.o. we built the cable lines feeding the new RS Maliniec switching station: 6 MV sections in 3×XRUHAKXS 1×240/50 mm² totalling 2,890 m and a 2,520 m line in 3×XRUHAKXS 1×240/25 mm². We installed a 3-way ZKSN junction, completed ~350 m of directional drilling and 18 sets of joints and terminations. Value of the works: PLN 642,000 net.

ClientZILINSKIS Sp. z o.o.
LocationKonin — rozdzielnia sieciowa 15 kV RS Maliniec
Greater Poland Voivodeship
VoltageSN-15 kV
BIGBUD's roleConstruction subcontractor
Net valuePLN 642,000 net
Completion period14 Aug 2025 – 20 Mar 2026
2,890 m6 MV line sections 3×XRUHAKXS 1×240/50 mm²
2,520 mMV cable line 3×XRUHAKXS 1×240/25 mm²
~350 mdirectional drilling
18MV joints and terminations (indoor, outdoor, connector)

Reference letter

Reference letter: ZILINSKIS
Open the referenceDownload PDF

Signed by: Paweł Madaj, Prezes Zarządu

The task

A new MV network node in Konin

ZILINSKIS Sp. z o.o. is a contractor working in the power sector, for which BIGBUD had already undergrounded an MV line in Toruń. That job was followed by another contract, again as the construction subcontractor.

The task was titled „Budowa rozdzielni sieciowej średniego napięcia 15kV RS Maliniec wraz z budową linii zasilających oraz niezbędną przebudową sieci w miejscowości Konin, gmina miejska” — construction of the RS Maliniec 15 kV switching station with feeder lines and the necessary network rebuild. A switching station (RS) is a node of the MV network where feeder lines converge and from which lines run out to transformer substations. Our scope was the cable work: feeder lines, network rebuild, the ZKSN junction and cable accessories.

Period: 14 August 2025 – 20 March 2026 — the schedule also covered the winter months.

Corrugated ducts for a cable duct system

How the works went

Feeder lines, junction and accessories

The general course of such works, mapped to the quantities in the reference letter.

01

Routes in a town

In a town, a cable route has to avoid existing utilities — water, gas, telecoms and other power cables. Routes are set out by a surveyor before trenching, and conflict points are checked with trial holes. Where an open trench would disrupt traffic or damage surfaces, drilling is used.

Scope of works

  • setting out the line routes
  • directional drilling — ~350 m in total
  • agreements with land and utility owners
02

Feeder lines for the station

Six MV cable sections in 3×XRUHAKXS 1×240/50 mm² totalling 2,890 m were built, plus a 2,520 m line in 3×XRUHAKXS 1×240/25 mm². 240 mm² cables are used on more heavily loaded lines — and feeders to a network node are exactly that.

Result

  • 2,890 m of 1×240/50 mm² line (6 sections)
  • 2,520 m of 1×240/25 mm² line
03

ZKSN junction on ul. Rybacka

A 3-way ZKSN cable junction was installed on ul. Rybacka in Konin. Installation covers preparing the base or foundation, setting the enclosure, bringing in the cables and connecting them to the junction's fields.

Scope of works

  • installation of a 3-way ZKSN junction
  • cable entry and connection
04

Cable accessories — 18 sets

The range of accessories reflects the variety of connection points: 6 sets of MV joints connecting cable lengths, 6 sets of straight indoor terminations (cable ends in indoor switchgear), 4 sets of outdoor terminations (transitions from cable to overhead line) and 2 sets of connector terminations.

Scope of works

  • MV joints — 6 sets
  • straight indoor terminations — 6 sets
  • outdoor terminations — 4 sets
  • connector terminations — 2 sets
05

Testing and documentation

Once installation is complete, the lines undergo acceptance tests and measurements, an as-built geodetic survey is carried out and the documentation is handed to the client.

Result

  • lines ready for connection into the network

Technology

XRUHAKXS 1×240/50, a 3-way ZKSN and four kinds of accessories

A general explanation of the elements of the contract.

What XRUHAKXS 1×240/50 mm² means

XRUHAKXS is a single-core MV cable with an aluminium conductor and XLPE insulation, a copper wire screen with longitudinal water-blocking and a reinforced PE sheath. “1×240” is one conductor of 240 mm² and “/50” is the cross-section of the screen. A larger screen (50 rather than 25 mm²) is chosen, among other things, for the fault currents expected at that point of the network. More in MV cables.

A 3-way ZKSN junction

An MV cable junction is made up of fields (ways) — each field is a separate connection for one cable line with its own switching equipment. A 3-way junction can, for example, take an incoming feeder, pass the line on and supply a branch, letting the operator sectionalise the network.

Indoor, outdoor and connector terminations

A cable termination ends the cable and controls the electric field where the screen stops. Indoor terminations go into switchgear inside buildings, outdoor ones onto poles where cable meets overhead line, and connector (plug-in) terminations into junctions and switchgear with bushings.

Drilling in a town

In built-up areas directional drilling lets a line pass under a carriageway, pavement or tram track without tearing it up. We run our own GRUNDODRILL Tracto Technik 15 XPT rig — see our equipment and horizontal directional drilling.

What this project shows

A returning client, a larger cross-section, more accessories

Compared with Toruń, the Konin lines used larger cables (240 mm² instead of 150 mm²), and the accessories covered four kinds of item — from joints to indoor, outdoor and connector terminations. That is typical of work around a network node: each line ends in a different type of equipment and needs a different termination.

What matters most to the client is that a repeat contract from the same general contractor ended with the same result — performed properly, on the agreed dates and without defects.

  • second contract for ZILINSKIS Sp. z o.o.
  • 7 MV cable lines, 5,410 m in total
  • 18 sets of joints and terminations of four kinds
„The above-mentioned works carried out by BIGBUD Sp. z o.o. were performed properly, in accordance with good construction practice, on the agreed dates and without defects.”
ZILINSKIS Sp. z o.o.reference letter for the RS Maliniec contract in Konin (translated from Polish) — Paweł Madaj, President of the Management Board

Building a switching station or rebuilding an MV network in town?

We will deliver the cable lines, drilling and accessories — send us the design and we will reply with a quote and schedule.