Protective ducts ready to be pulled into a bore

Horizontal directional drilling

Under roads, rivers and railways — without digging them up

We carry out directional drilling and pipe jacking for MV and LV cable lines and fibre-optic ducts. Our own Tracto-Technik GRUNDODRILL 15 XPT rig and around 1.5 km of drilling and jacking confirmed by client references.

How the technology works

Directional drilling in three steps

Horizontal directional drilling (HDD; in Polish przewiert sterowany) is a trenchless method of installing pipes beneath obstacles. From an entry pit, the rig drives drill rods fitted with a steerable head into the ground. The head's position is tracked continuously from the surface, and the operator corrects its direction so that the pilot bore avoids existing services and exits at the planned point.

The bore is then enlarged by reaming and, finally, as the rods are withdrawn, the protective ducts that will later carry the cable are pulled in. Drilling fluid is used throughout to stabilise the bore, cool the tool and carry away the cuttings. We explain the technology in more detail in How directional drilling works.

Drilling is used wherever an open trench is impossible, costly or disruptive: under roads and driveways, railways, watercourses and drainage ditches, tree belts or fenced properties. Traffic keeps moving, the road surface stays intact and reinstatement is limited to the entry and exit pits. Short, straight crossings can also be done by pipe jacking.

  • Crossings under roads, driveways, railways and watercourses
  • Protective ducts for MV, LV and fibre cables
  • Drilling as a stand-alone service or as part of a cable contract
Mini excavator digging a pit
We dig entry and exit pits with our own excavators

Plant and scope

What we offer

Our own rig

A compact Tracto-Technik GRUNDODRILL 15 XPT directional drilling rig, designed for utility crossings for cables and pipes in urban and rural settings.

Route investigation

Before drilling we identify existing services from maps and on site, and dig trial holes where needed.

Steering the bore

The head is located from the surface and its direction corrected as we go — the bore avoids obstacles and exits where planned.

Protective ducts

Pulling in ducts suitable for drilling, singly or in bundles — according to the design and the number of cable circuits.

Entry and exit pits

Dug with our own CAT excavators; once the work is done we restore the land to its original condition.

A service for other contractors

We carry out drilling only for general contractors and network builders — with our own rig and operator.

How the works run

How we carry out a bore

01

Design check

We review the profile and length of the crossing, the type of ground and the position of existing services, and fix the entry and exit pit locations.

Scope of works

  • map and design review
  • site visit
  • choice of ducts and tooling

Result

  • drilling plan
02

Arrangements

We agree the crossing with the road, rail or watercourse authority and prepare traffic management and protection around the pits.

Scope of works

  • notices to authorities
  • traffic management
  • setting out the bore line

Result

  • consent to proceed
03

Pilot bore

From the entry pit the rig steers the head along the planned path, with its position constantly monitored from the surface.

Scope of works

  • rig set-up
  • mixing drilling fluid
  • drilling with tracking

Result

  • pilot bore
04

Reaming and pullback

The bore is enlarged to suit the ducts, which are pulled in as the rods are withdrawn.

Scope of works

  • reaming
  • pulling in ducts
  • checking duct clearance

Result

  • ducts beneath the obstacle
05

Cabling and completion

Cables are pulled through the ducts (by us or another contractor), duct ends are sealed, pits backfilled and the land reinstated.

Scope of works

  • cable pulling
  • sealing ducts
  • reinstatement

Result

  • finished cable crossing
06

Survey and documentation

We pass the bore profile data to the as-built geodetic survey and the handover documentation.

Scope of works

  • bore profile record
  • geodetic survey
  • reports

Result

  • as-built documentation

Comparing methods

Directional drilling, pipe jacking or open trench?

The right method depends on crossing length, ground, existing services and the land owner's requirements. The comparison is general.

CriterionDirectional drilling (HDD)Pipe jackingOpen trench
Typical useLonger crossings under roads, watercourses, railways, tree beltsShort, straight crossings, e.g. under a driveway or local roadOpen land with no obstacles
Route steeringYes — the bore can avoid obstacles and change depthLimited or noneFull visual control
Surface disturbanceEntry and exit pits onlyLaunch and reception pitsAlong the whole length
Traffic disruptionMinimalMinimalLane closure or diversion needed
Surface reinstatementSmallSmallAcross the full trench width

When to choose drilling

Less disruption, a shorter build

On a cable line, crossings under roads and watercourses are usually the most demanding part of the route. An open trench across a carriageway means closing a lane, diversions, reinstating the road construction and longer negotiations with the highway authority. Directional drilling avoids all of that — traffic carries on as normal and the impact on the ground is limited to two small pits.

On our cable contracts to date, trenchless crossings have made up a significant part of the route: around 600 m on a 5,725 m line for the Toruń undergrounding, and around 550 m on a 5,606 m line for the MV/LV network rebuild across eight villages near Międzychód, including pipe jacking with SRS Ø160 pipes. In Konin directional drilling totalled around 350 m.

Having our own rig means we do not depend on the availability of drilling subcontractors — we can schedule drilling to run in parallel with trenching on the rest of the route. We also drill as part of fibre-optic duct and utility relocation work.

„The above works carried out by BIGBUD Sp. z o.o. were performed properly, in line with good construction practice, on the agreed dates and without defects.”
ZILINSKIS Sp. z o.o.reference for the MV 15 kV undergrounding in Toruń (translated from Polish) — Paweł Madaj, President of the Management Board

Photos

From our sites

Questions

Directional drilling — frequently asked questions

Do you carry out drilling only, for other contractors?

Yes. Drilling can be a separate order — we arrive with the rig, an operator and an excavator for the pits, and the cable is laid by the client or by us, as agreed.

What rig do you use?

Our own GRUNDODRILL 15 XPT directional drilling rig made by Tracto-Technik. It is a compact machine designed for utility crossings for cables and pipes. What it can achieve on a specific crossing — length, duct diameter, ground — we discuss once we have reviewed the design. See also our equipment page.

What is the difference between directional drilling and pipe jacking?

Directional drilling lets you monitor and correct the path of the bore, so it suits longer crossings and avoiding obstacles. Pipe jacking is a simpler method for short, straight crossings, with no or limited steering.

Is drilling possible in any ground?

In most ground found on network projects, yes — although ground conditions affect progress and the choice of tooling. Large stones, rubble and made ground can cause difficulties, which is why we ask about ground investigation or look at the site before pricing.

What documents does the client receive?

We pass the bore profile data to the as-built geodetic survey; together with the reports, it goes into the contract's handover documentation.

Need a crossing drilled?

Tell us the location, crossing length and duct type — we will send a quote and a date.