Solar farm — rows of panels on ground-mounted frames

Services · Renewable energy

Solar farms — building the MV grid connection

Panels are only the start. For a solar farm to export power, it needs an internal cable network, transformer substations, a point of connection and a line to the operator's grid. That part of the scheme — the medium-voltage electrical infrastructure — is what we build for developers and general contractors.

Our role

Contractor for the electrical side of a solar farm

A solar farm connected to the medium-voltage grid is made up of two worlds. The first is the panel field with its mounting structures, DC cabling and inverters. The second is the infrastructure that steps the inverter output up to MV and takes it to the operator's grid: LV/MV transformer substations, the internal cable network, MV switchgear or a cable junction at the point of connection, and the cable line linking the farm to the DSO's network.

That second part is our everyday work. MV cable lines, ZKSN junctions, joints and terminations, transformer substations, drilled road crossings — these are the same works we carry out for network operators and their contractors. The scope can cover the farm's entire MV infrastructure or selected elements, such as just the connection line to the operator's network.

To be straightforward: our reference letters do not yet include a completed solar farm. What they do include is around 24.8 km of MV cable route, ZKSN junctions, MV/LV substations and a contract delivered directly for a network operator — the competences a successful grid connection depends on.

  • Internal MV cable network between the farm's substations
  • Installing transformer substations and MV junctions
  • MV cable line to the point of connection on the operator's network
  • Acceptance testing, records and support at acceptance
BIGBUD excavator digging a trench for a medium-voltage cable line
Trench for an MV cable line — BIGBUD works on an operator's network

The developer's path

A solar farm's route to grid connection — in brief

Every connection follows the procedures and requirements of the particular operator. In outline it looks like this:

  1. 01

    Connection conditions

    The developer applies to the distribution system operator for grid connection conditions (warunki przyłączenia). The DSO assesses the network's capacity and issues the conditions — or refuses for lack of technical or economic capacity.

  2. 02

    Connection agreement

    A connection agreement (umowa o przyłączenie) is signed on the basis of the conditions, setting out the works on the developer's and the operator's side, the point of connection and the dates.

  3. 03

    Design and permits

    The farm and its connection infrastructure are designed and agreed with the operator; the developer obtains the required decisions and permits.

  4. 04

    Construction

    Panels and inverters are installed and the MV electrical infrastructure is built — this is where we come in.

  5. 05

    Testing and acceptance

    Acceptance tests, as-built documentation, survey and technical acceptance by the operator.

  6. 06

    Energisation

    Once the operator's requirements are met and formalities completed — including with the Energy Regulatory Office (URE) where the installed capacity requires it — the farm is connected and starts generating.

Connection elements

What a solar farm's grid connection consists of

The configuration depends on the farm's capacity and the connection conditions. Typical MV elements:

ElementFunctionBIGBUD's scope
LV/MV transformer substationsStep the inverter output up to the MV grid voltage; usually container substations next to the panel blocksBases and installation, MV and LV cable connections, procurement
Internal MV cable networkConnects the farm's transformer substations to the MV switchgear or junctionTrenching and drilling, MV cable laying, joints and terminations, testing
MV switchgear / junction at the point of connectionOwnership boundary between developer and operator, with switching equipment and meteringSetting the junction or substation, fitting out, connecting the lines
MV cable line to the DSO networkLinks the farm to an existing MV line or the operator's switching stationBuilding the cable line, drilled road crossings, tie-in agreed with the DSO
Ducts and fibreDucts for control, telemetry and communication cablesProtective ducts and ducting in the shared trench
Connection via a customer HV/MV substation (larger farms)HV/MV substation for larger capacities, connected to the 110 kV networkMV side: collector cable lines and connections; HV works are done by specialist contractors

How the works run

How we build a solar farm's MV infrastructure

01

Reviewing the conditions and design

We study the connection conditions, the agreement and the design, and check the route of the line to the operator's network, crossings and access.

Scope of works

  • Document review
  • Route walkover
  • Identifying drilled crossings

Result

  • Quotation and programme
02

Procurement

We order MV cables, accessories, junctions and — where in scope — transformer substations, allowing for long manufacturing lead times.

Scope of works

  • Materials schedule
  • Purchase orders

Result

  • Delivery plan
03

Internal MV cable network

We build the lines between the farm's substations — usually in parallel with the mounting structures and panels, coordinated with that contractor.

Scope of works

  • Trenching and cable laying
  • Protective ducts
  • Joints and terminations

Result

  • Farm's internal network
04

Substations and point of connection

We install the transformer substations and the MV junction or switchgear at the point of connection, and carry out earthing and cable connections.

Scope of works

  • Bases and installation
  • Earthing
  • MV connections

Result

  • Substations ready for testing
05

Connection line to the DSO network

We build the MV cable line to the point specified in the connection conditions and — on a date agreed with the operator — tie it into the network.

Scope of works

  • Trenching and HDD
  • Jointing and terminating
  • Tie-in agreed with the DSO

Result

  • Farm connected to the operator's network
06

Testing, records, acceptance

We carry out acceptance tests on the cable lines, the as-built survey and compile the documentation for acceptance by the operator and the developer.

Scope of works

  • Cable tests and measurements
  • As-built survey
  • As-built documentation

Result

  • Infrastructure ready for energisation

Photos

From our sites

FAQ

Solar farms — developers' frequently asked questions

Do you build the whole solar farm?

We specialise in the MV electrical side: the internal cable network, transformer substations, junctions and the connection line. Mounting structures, panels and DC cabling are usually installed by another contractor; we coordinate with them on site.

Have you completed solar farms before?

Our reference letters do not yet include a completed solar farm. They cover MV cable lines, junctions, MV/LV substations and drilling on operators' networks — the works a farm's connection is made of. All letters are on the References page.

Do you help obtain connection conditions?

The application is made by the developer, often with the designer's help. At an early stage we can assess the connection route from a contractor's perspective — obstacles, crossings, land access — which helps set a realistic budget and programme. More in Connecting a solar farm to the MV grid.

How long does the MV infrastructure take to build?

It depends on the length of the connection line, the number of substations and equipment lead times — substations and switchgear usually take longest to arrive. As an example, we built a 2,350 m MV 15 kV cable line in Bolewice in 18 days (a job on an operator's network, not a solar farm).

Do you carry out the tie-in to the operator's network yourselves?

Work on the tie-in to the live network is done on the date and terms agreed with the operator, once its staff have made the work area safe. The split of works between the DSO and the developer is set by the connection agreement.

Do you work for developers or general contractors?

Getting a solar farm ready for connection?

Send us the connection conditions and the MV infrastructure design — we will quote with a works programme.